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35% improvement in operational performance brings £400,000 increased profit to £10 million t/o site
The Client
A £200 million turnover construction materials business with multiple manufacturing sites.
The Challenge
In a slowing marketplace there was a need to improve operational performance to meet exacting targets for future profitability
The Project
The team achieved a 35% improvement in output at the first site which added over £400,000 p.a. to the bottom line.
At the same time, the increased productivity resulted in the labour cost per unit reducing by 20%.
Improvement across the site.
This improvement was replicated at an additional site and was then rolled out across the business by providing full Newton training to members of staff to ensure sustainability
The teams have now successfully applied the improvement approach to new areas.
Example Process improvement
Time Lost due to slow running reduced from 3 hours per day to zero
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"The operators saw you on the floor when they came in and on the floor when they left. You listened to them, and acted on their input. That made a big difference.”
- Production Manager
For more information on our work in this industry please contact info@newtonconsulting.co.uk
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A 10% - 50% increase in the performance of any manufacturing process in 2 - 6 months without capital expenditure
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